The issue of tread handling has always been a delicate matter for the tread production. Apart from the physical stress, the focus is also on the quality of the manual handling. SYSTRAPLAN offers a technical advanced solution for the automated tread booking of leaf trucks at the end of the extrusion lines for many years. Unloading of leaf trucks at tire building machines are yet often manually carried out by staff members. SYSTRAPLAN now has presented a gantry for an automated discharging of treads from the leaf trucks.
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SYSTRAPLAN has developed years ago area storage systems which are able to handle complete stacks with a surface portal. These systems have been adapted for the tire industry to buffer cassette trollies in the second level above the production. The full trollies can be buffered directly above the extrusion line. They will be retrieved "just in time" at the right spot for the next production step. This saves valuable floor space in production and internal manual transport between the steps.
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The wide range of different doors is manufactured “just in time” today. For a successful implementation a leading door manufacture installed a line gantry and three area storage systems for an automatic picking of doors. SYSTRAPLAN introduced area storage systems with the capability to handle single boards and complete stacks already some years ago. The load suspension device for the stack transportation is integrated into the bridge and equipped with a specific clamp systems for a reliable singling of the different variants of doors.
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Increasing variant diversity with simultaneously order-related batch size-1-production requires a particular  focus on the optimisation of the material flow. Another efficiency enhancement of the processing machines that in most cases are working at their limits can only be gained by optimisation of the material flow. On this basis, a high bay storage system with automatic panel picking as well as a sorting warehouse for intermediate buffering of individual components were integrated into the overall project.
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